Dongguan Tom Mason cable machinery manufacturing silicone continuous vulcanization extruder, Silicone extruder, silicone machine. Understand the operation of silicone continuous vulcanization process of order, Tom Mason about all kinds of Silicone Extruder: φ45 silicone machine, φ65 silicone extrusion machine, φ85 silicone machine, φ115 silicone extrusion machine, invites interested in purchasing silicone extrusion machine manufacturers to inquire, to visit our factory! 

 Silicone Extruder technical features and specifications: 
 1. PLC + touch screen control, full control, tuning, monitoring, production line process parameters. 
 2. Silicone special screw, barrel, nose, eye to prevent mold and supporting structure of the internal curing. 
 3. Special silicone-free water adjusted self-centering head and automatic or manual control system. 
 4. Equipped with sophisticated detection feedback system to ensure precise diameter, greatly reducing costs. 

 Specification: TMS45 TMS65 TMS85 TMS115 
 Host Power: 7.5 18.5 30 55 
 Extrusion volume: 3,060,150,250 
 Screw diameter: φ45 φ65 φ85 φ115 
 Screw diameter: 12:1 12:1 12:1 12:1 
 Reel: 300/400 400/500 1000/1250 1250/1600 
 Pay-off diameter: φ0.2-3.0 φ0.3-5.0 φ1.0-20 Φ3-45 
 Overall Diameter: φ0.8-5.0 φ1.0-8.0 Φ3-25 Φ6-55 
 Sulfide Length: 12,162,428 
 6-speed outlet 806-804-404-40 
 Take-Type: biaxial loading bar / shaft-mounted 
 Take-up spool: 400/500 400/630 1250/1600 1250/1600 
 Electrical control: VVVF + PLC control 

 Continuous vulcanization process planning operation 
 One. Purpose: To standardize operational processes with sulfur to improve the operational level, to ensure product quality. 

 II. Application: rubber with sulfur agent machine, ￠ 90 machine, ￠ 60 machine, ￠ 50 machine. 

 Production process 
 1. Preparation: Check the device is normal, check whether Shanghao traction line, whether the task on a single conductor line (conductor diameter, structure, length) whether the quality meets the requirements, the rubber meets the production task list. 
 2. Ready to print tools are complete, ink, printing wheel, thinner, roller is intact. 
 3. Check the pay-off, closing lines and traction is normal, pressure is to achieve technical requirements, and then deflated the host body heat. 

 Operation 
 1. Body temperature reference: 
 ￠ 90 machine:: a 60 ~ 70 Sec: 70 to 80 head: 75 ~ 85 
 ￠ 60 machine: a: 55 ~ 65 Sec: 65 - 75 Head: 70 ~ 80 
 ￠ 50 machine: a: 55 ~ 65 Sec: 65 - 75 Head: 70 ~ 80 
 Such as temperature requirements, off a small valve, cooling valve to maintain. Maintain the temperature. 
 For placing traction, first select a good traction, (temperature, corrosion-resistant, soft, tensile strength, sufficient length) it is best to use rubber waste line, the traction on the floor, neat, not knotted, smooth release line. Snakeskin in a tie, solid not easily fall off, the snakeskin one tied into his seal on the sulfide from the pipeline, tie the snakeskin must exceed the inlet to the seals can be easily related, leaving only traction like to enter (to prevent exhaled air hurt people). Everything is ready, the staff notice sealing the mouth, the mouth open, under seal, the main security. Start up traction, gently open the pressure valve, a good grasp of the strength of the valve opening pressure, and then forced open the pressure valve, not too large, the pressure under the effect of traction can go on like red. Staff under the seals can be seen pulling on the seals on the staff notice to stop deflation. Traction under the seal from the mouth to pull out, pay attention to safety, the temperature may be relatively high. Traction pull through the mouth, under seal, water tanks, towing / cooling tank (in traction / cooling tank at least around 4-5 laps), drying machine, spark machine, Meters, inkjet printer / printing wheel, wire wheel pressure traction (without traction directly to the closing line), closed line. 

 2. Disassemble head clean: remove the head for clean, filter clean, plus the replacement of the filter, for each class or each specification before use external filters must be replaced, while the screw in the end out of the waste agent You can add the appropriate material to waste a good agent out (must meet technical requirements in the temperature circumstances) 

 3. Mold: Mold selection task list before the need to look at the structural requirements, check the cable conductor or as the core diameter, core selection of reference model: ￠ 60 machine, ￠ 50 machine punch line core diameter than the diameter of a large 0.3 ~ 0.6mm, ￠ 90 machine punch line core than the large diameter 0.5 to 1.0. Die sets used: upon request extrusion diameter, in the extrusion diameter -0.0 ~ +0.3 mm. Punch plane mouth is concave, the distance from the die set mouth diameter mold core 2 / 3 to 1 times in between. Mold must be cleaned up. 

 4. Extrusion: the temperature reached 10 minutes after process requirements, you can boot normally expected to spit spit spit out material when the material is properly observed, with or without rubber burning particles, or is not full, any plastic particles burn off the heated extruder valve, cooling valve to open extrusion machine, lower the temperature 5 degrees each, until the non-burning particles. Such as extruded perfect, that temperature is not required to open the heating valve extruder. Flexibility to meet the requirements until the glue, if not full of plastic extrusion, plastic does not feed that to meet the feed inlet, to be hand-driven tape, such as less than full, and then hand on the rubber to the entrance and exit pressure, strengthen the feed weight. Everything is normal, they began to adjust the eccentricity. Eccentric can be adjusted after boot, boot sealed under 1 minute ago notify staff, staff to respond to OK after the next boot seal. After extrusion, the plastic with tape and wire core junction dressing, dressing well diameter was measured out whether the technical requirements, adjust the traction, speed and screw speed, adjusting the seal on the seals, the gas, pressure does not look open to the process requirements of the pressure, slowly add a little bit, about four times the pressure has been added to the value of process requirements. Pressure has remained stable, production strictly enforce the "three types of inspections." 

 5. Pin connector and cable traction: traction and docking lines must be solid core, the joint diameter not greater than the out diameter. 

 6. The following seals: sealing the mouth of the pad under the chip selection pad can not be compared out of the hole diameter is too large or too small, choose the corresponding hole diameter suitable gasket. Sealed under the seal population. Production observed during the pressure to maintain air pressure within the process requirements, check out the rubber meets the requirement. 

 7. For Joints: When the line is about to finish every dish before, for the same kind of specifications for production, first production line ready to put the line core Shanghao frame, stripping the thread is good, only one hundred meters in the estimation so, the production slowed down, adjust the air pressure. A person caught traction before the wire core, keeping the core of the wire-speed stability line, another to the production line in the fastest core back end out, then the production line and prepare to be the core docking connector can not be greater than mold core diameter, and firm, maintaining wire speed, etc., under seal joints completely out of the mouth, during acceleration. 

 8. Always check the temperature outside and the unit sections, printing quality, the vulcanization of rubber, wire core breakdown, identify problems and adjust. 

 9. Reel take-up as required, usually from the disk side of the outermost edge of at least about 20mm, to produce a finished well under the plate mark. 

 10. After each production line shutdown traction should remain in the curing pipe connected to the next production, clean up equipment and tooling, good production records. 

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